Amazon Vendor Warehouse Cost Optimisation

Reduce fulfilment costs by 15-30% through systematic warehouse efficiency and 3PL optimisation.

Warehousing and fulfilment represent 15-25% of total cost of goods for most Amazon vendors, yet receive minimal optimisation attention. Whether using 3PLs or own warehouses, most vendors accept current cost levels as fixed rather than pursuing systematic cost reduction through efficiency improvements, contract renegotiation, or process optimisation. Hidden inefficiencies in storage utilization, handling procedures, labour productivity, and vendor billing accumulate to substantial unnecessary costs.

Our Warehouse Cost Optimisation service analyses complete fulfilment cost structures, identifies specific efficiency opportunities, and implements improvements that typically reduce warehousing costs by 15-30%. We audit 3PL billing for overcharges and negotiate better rates, improve own warehouse labour productivity and storage utilization, optimise inbound and outbound logistics, and implement technology that reduces handling costs.

For Finance Directors seeking significant cost reduction without service degradation, our systematic warehouse optimisation delivers quantified savings with clear ROI.

Key Takeaways

3PL Billing Audit & Optimisation: We audit 3PL billing to identify overcharges, validate rate application, and uncover hidden fees most vendors don't realise they're paying. This billing audit typically finds 5-15% in incorrect charges or unnecessary fees that can be eliminated immediately through rate corrections or contract renegotiation.

Storage Efficiency Improvement: Poor storage utilization wastes expensive warehouse space through inefficient racking, improper slotting, and slow-moving inventory accumulation. We optimise storage density, implement proper slotting strategies, and identify obsolete inventory for liquidation, reducing storage costs by 20-40%.

Labour Productivity Enhancement: Warehouse labour typically represents 40-60% of fulfilment costs, yet most operations run well below optimal productivity. We analyse labour efficiency, identify process improvements, and implement productivity tools that increase throughput per labour hour by 20-35%, directly reducing per-unit handling costs.

Process Automation Opportunities: Many manual warehouse processes can be automated or streamlined through technology: ASN automation, inventory scanning systems, pick optimization software, and shipping automation. We identify high-ROI automation opportunities that reduce labour costs whilst improving accuracy.

Inbound/Outbound Logistics Optimisation: Costs to receive inventory from suppliers and ship to Amazon fulfilment centres are often poorly optimised. We consolidate shipments, negotiate carrier rates, optimise routing, and improve scheduling to reduce logistics costs by 15-30%.

The Problem

3PL Billing Complexity Creates Overcharges: 3PL billing is deliberately complex with hundreds of potential fees, making overcharge detection nearly impossible without systematic audit. Most vendors simply pay invoices without validation, accepting 5-15% in incorrect or unnecessary charges.

Storage Waste From Poor Inventory Management: Slow-moving and obsolete inventory consumes expensive warehouse space indefinitely whilst generating minimal sales. This storage waste can represent 20-40% of total storage costs for vendors with poor inventory management discipline.

Labour Inefficiency From Poor Process Design: Warehouse processes designed around legacy requirements or never formally optimised create substantial labour waste. Inefficient picking paths, redundant handling, manual data entry, and poor task sequencing destroy productivity.

Technology Underinvestment: Many warehouses operate with outdated systems or manual processes because technology investment isn't prioritised. This underinvestment creates ongoing labour inefficiency costing far more annually than technology solutions would require.

Our Process

Step 1: Comprehensive Cost Audit

We audit complete warehousing costs including 3PL billing validation, storage utilization analysis, labour productivity assessment, and logistics cost review. This diagnostic identifies specific cost reduction opportunities with quantified savings potential.

Step 2: Efficiency Improvement Planning

We develop detailed optimisation plans addressing highest-impact opportunities: 3PL contract renegotiation, storage density improvement, labour productivity enhancement, process automation, and logistics optimisation. Plans include implementation requirements, investment needs, and expected savings.

Step 3: Implementation Support

We support execution of optimisation initiatives including 3PL renegotiation guidance, process redesign implementation, technology solution procurement, and performance monitoring establishment. Our involvement ensures planned improvements actually realise projected savings.

Step 4: Ongoing Performance Management

We establish KPI dashboards tracking warehouse costs, efficiency metrics, and savings achievement. Regular reviews identify new optimisation opportunities and ensure cost improvements are sustained over time rather than degrading back to baseline.